Basic Pump & System Training On-Demand

Basic Pump & System Training On-Demand

 Professional Development Hours: 16.0

Overview:

The Basic Pump & System Training On-Demand covers 16 domains aligned with Pump System Certification Level 1 (PSC Level 1). Each domain training starts with introductory level topics and progresses to basic level topics. Presented in multiple short modules followed by quizzes to reinforce the stated learning objectives allows students to progress at their own pace.  

This training covers broad topics that will benefit anyone that deals with pumps or pump systems. Learn about pump and system types, pump and system curves, important components and construction details, selection considerations and more. Attendees will leave with increased pump and system knowledge and essential skills paving the way to advancing their career. 

Learning Path: 

• Suggested prior to enrolling in the Intermediate Pump & System Training. 
• Recommended preparatory training for individuals pursuing Pump System Certification (PSC) Level 1.   

Click here for the full PSC Level 1 Certification training and preparation recommendations. 

Learning Level - Basic:

Basic level training is designed for individuals who are new to the subject matter. It covers basic concepts, skills, and practices. Participants acquire a foundational understanding of the topic and develop basic competencies. 

Audience:

• Operators, technicians, and maintenance personnel.  
• Entry-level to mid-career engineers.
• Technical sales and technical support professionals. 
• Employees onboarding into pump or pumping system-related roles.

Core Capabilities:

A core capability following this training is the ability to understand how pumps, drivers, and systems interact, and to evaluate the effects of system conditions, operating changes, and control methods on pump performance, efficiency, power consumption, and reliability.  

SKU: OD-PSC1-T 

Learning Objectives:

Participants will be able to:

• Identify rotodynamic and positive displacement pump types and describe their typical applications. 

• Read and interpret pump performance curves and explain how the affinity rules affect pump performance. 

• Determine pump power and calculate efficiency using performance data and operating conditions. 

• Explain pump system fundamentals, including system curves, operating point, pressure, head, friction losses, NPSH/NPIP, and cavitation. 

• Describe the influence of specific speed and operating region on rotodynamic pump performance. 

• Recognize common driver and drive characteristics, including motor types, starting methods, and variable frequency drives (VFDs). 

• Identify major pump components, sealing methods, bearings, couplings, and system control devices, and explain their basic functions. 

• Apply basic pump selection principles, including impeller trimming and series and parallel operation. 

• Describe factory performance testing, acceptance grades, and common test arrangements at a high level. 

• Recognize basic installation, commissioning, startup, and maintenance practices. 
  
  
• Identify common operating problems and apply basic pump system analysis concepts, including life cycle cost and pump system optimization, to support troubleshooting discussions. 

Outline:

Domain 1: Introduction to Pumps 

• The Pump, Pump System and Major Components. 
• Pump Classifications.
• Rotodynamic Pump Types, Classifications, and Application Considerations.
• Positive Displacement Pump Types, Classifications, and Application Considerations. 

Domain 2: Pump Performance Curves and Power Consumption  

• Pump Performance Curves.
• Behind Pump Performance Curves: Understanding the Basics and Information Plotted.
• Power and Efficiency.
• Affinity Rules.

Domain 3: Pump Systems

• Pumps and Pumping Systems.  
• The System Curve and Operating Point.
• Fluid Properties. 
• Pressure and Head.
• Friction Losses.
• NPSH and Cavitation. 
• Factors that Affect the Pump AOR.

Domain 4: Rotodynamic Pump Designs and Types 

• Rotodynamic Pumps and Specific Speed. 
• Characteristics of Rotodynamic Pump Types.
• Common Rotodynamic Pump Components.

Domain 5: Positive Displacement Pump Designs and Types

• Positive Displacement Pump Types and Performance.
• Reciprocating Pumps.
• Rotary Pumps.
• Pump Affinity Rules and Power Consumption.
• Materials of Construction and Pressure Relief Valves.

Domain 6: Pump Components and Accessories

• The Pump Nameplate and Static Sealing Methods.
• Compression Packing and Mechanical Seals.
• Bearings and Bushings.
• Couplings, Drive Shafts, and Gears.

Domain 7: Drivers and Drives 

• Pump Drivers.
• Electrical Parameters and Applicable Driver Standards.
• Motor Types, Enclosures, and Frame Sizes.
• Motor Starting Methods and Variable Frequency Drives (VFDs).

Domain 8: System Design Considerations

• System Design Standards and Major System Components. 
• Pump System Controls and Instrumentation. 

Domain 9: Varying and Pump Operating Point 

• The Operating Point. 
• Affinity Rules for Speed and Impeller Diameter Changes. 
• Control Methods to Vary the Pump Operating Point. 
• Impeller Trimming. 
• Pump Performance Curve Shapes.
• Parallel and Series Pumping.

Domain 10: Pump Selection and Specification 

• Pump Selection Process. 

Domain 11: Testing 

• Factory Performance Testing. 
• Additional Tests – NPSH, NPIP, and Hydrostatic. 
• Factory Performance Test Acceptance Grades. 
• Typical Factory Performance Test Arrangements. 

Domain 12: Pump Installation, Commissioning and Startup

• Site Drawings. 
• Pump Manufacturer’s IOM Manuals. 
• Basic Installation, Priming, and Startup. 

Domain 13: Maintenance

• General Safety Considerations and Calibration of Instrumentation. 
• Basic Maintenance Practices. 
• Basic Pump Maintenance. 

Domain 14: Troubleshooting

• Troubleshooting Common Operating Problems.

Domain 15: Pump System Optimization and Analysis

• Life Cycle Cost (LCC).
• Pump System Optimization (PSO). 

Domain 16: Markets and Applications 

• Pump Industry Market Segments and Applications.

Registration Fees:

Members, Associate Members, Standards Partners, and Training Partners of the Hydraulic Institute (HI) receive 25% discount on all available PSM training. Employees of Members, Associate Members, Standards Partner, and Training Partner organizations must log-in with their company email address in order for the discounted registration fee to apply. Industry Partners and Academic Partners receive 5% discount on all PSM training.

Membership Question?  Call us at 973-267-9700, email us, or view the HI website for more information about membership benefits.

Volume Discount:

Receive volume discounts up to 20% off on select training and certification products. Create an account (or login if you have one), and add products to the cart to see the applicable discounts. Member and partner discounts are combined with volume pricing for additional savings.

Refunds:

All refund requests must be made in writing at training@pumps.org. 

• Slide Decks for Each Domain Training
• On-Demand Training and Quizzes for each Domain Module

Professional Development Hours (PDH):

Upon the successful completion of this on-demand content, you will receive a Certificate of Completion for the number of credit hours noted on the "Overview" tab.

Note: 1.0 PDHs is equivalent to 0.10 CEUs or 1.0 Contact Hours

Licensed Professional Engineers:

Continuing professional development is a vital component of the engineering licensure process. Most state licensing boards require continuing professional development as a condition for licensure and renewal of the license to practice engineering. The acceptance of continuing education as it applies to fulfillment of the state licensing requirements for professional designations is at the pleasure of the individual state licensing boards. It is the responsibility of the individual participants to be knowledgeable about their state requirements. Pre-approval of training providers and courses is not required by most state licensing boards, except for the following:

Florida Board of Professional Engineers

Pump Systems Matter is a board-approved continuing education provider for the Florida Board of Professional Engineers: License # CEA361.

New York State Board for Engineering, Land Surveying, and Geology

Pump Systems Matter is approved as a sponsor of continuing education for professional engineers in New York State: NYS Sponsor # 241.

The Hydraulic Institute (HI) has developed three certifications: Pump System Certification – Level 1 (PSC Level 1), Pump System Certification – Level 2 (PSC Level 2), and the Pump System Assessment Professional (PSAP). Each certification level includes 16 standard knowledge domains but the knowledge topics within each domain have logical progression from understand and apply (Level 1), to interpret and analyze (Level 2), to evaluate and solve (PSAP).

Pump Systems Matter (PSM) has created an aligned training catalog. As outlined in the Pump System Training and Certification Alignment Pyramid below, each training product is assigned to a Learning Level that corresponds with the certification level. This creates a cohesive and structured learning pathway.

Learn more about Pump System Certification Level 1

HI 41.8 Program Guideline for Pump System Certification: This program guideline establishes the formal credentialing requirements for a Pump System Certified (PSC) Level 1 and Level 2 certification, including a standardized examination and renewal process. The certification provides third-party validation by the Hydraulic Institute (HI) that individuals have the knowledge, training, and experience necessary to understand and apply core pump system fundamental knowledge.

Pump Industry Fundamentals Body of Knowledge (BOK): The Pump Industry Fundamentals Body of Knowledge covers general pump system fundamental knowledge requirements (learning outcomes) that should be common across job functions and industries.

The HI Data Tool: The HI Data Tool is a comprehensive guide for pump users, pump manufacturers and engineers in need of references for pump principles, calculations, and unit conversions. 

World Without Pumps: This fun and relatable recruitment piece brings light to the hidden world of pumps and the positive impact they have on our everyday lives and society.

Pump Pros Know: What do pump pros know and why do they know it? This series of articles highlight the brilliance of those who work with pumps.

HI Blog

PSM Newsletter