Pump & System Level -1 Training

Training Program Overview:

The Pump System Level 1 Training covers 16 domains that are broken into modules that are followed by quizzes to reinforce the stated learning objectives. This training covers broad topics that will benefit anyone that deals with pumps or pump systems. Learn about pump and system types, pump and system curves, important components and construction details, selection considerations and more. This training is aligned with the Pump System Certification (PSC) - Level 1 that is offered by the Hydraulic Institute and will server attendees well if they are interested in certification. Attendees will leave with increased pump and system knowledge and essential skills paving the way to advancing their career.

Training included for the each of the 16 Level 1 Domains:

1. Domain overviews that outline the primary topics within each domain.
2. Domain training module(s) videos that cover each primary topic within the domain.
3. Quizzes following each training module to reinforce the learning objectives.
4. Upon completion, a certificate of completion for 16-hours of continuing education credit is provided.

Learning Level: Basic

This course is designed for individuals who are newer to the subject matter. It covers basic concepts, skills, and practices. Participants acquire a foundational understanding of the topic and develop basic competencies. This course will cover some introductory content, but attendees should review or have knowledge of the topics within Introductory Pump & System |On-Demand Training Course.

Audience: 

This course is appropriate for anyone looking to gain or refresh their foundational knowledge on pumps and pump systems. This includes engineers, sales, applications, operators, technicians and maintenance personnel. Prior course, it is recommended that new engineers or those without a technical degree have knowledge of the topics or take the Introductory Pump & System |On-Demand Training Course prior to taking the level 1 training. Knowledge of basic algebra is required to complete related pump system calculations within the level 1 training. 

Knowledge Domains:

• Domain 1: Introduction to Pumps
• Domain 2: Pump Performance Curves and Power Consumption
• Domain 3: Pump Systems 
• Domain 4: Rotodynamic Pump Designs and Types
• Domain 5: Positive Displacement Pump Designs and Types
• Domain 6: Pump Components and Accessories
• Domain 7: Drivers and Drives
• Domain 8: System Design Considerations
• Domain 9: Varying the Pump Operating Point
• Domain 10: Pump Selection and Specification
• Domain 11: Testing
• Domain 12: Pump Installation, Commissioning, and Startup
• Domain 13: Maintenance
• Domain 14: Troubleshooting
• Domain 15: Pump System Optimization and Analysis
• Domain 16: Markets and Applications

Learning Outcomes:

• In-depth knowledge of pump curves, system curves, and their interaction.
• Identifying all types of pumps along with the extended pump product.
• Understanding the basic operating theory of both rotodynamic and positive displacement pumps.
• Recognizing major pump components, terminology, and understanding their purpose.
• Performing basic pump industry calculations, such as power calculations and annual energy consumption.
• Understanding different fluid properties.
• Describing and applying basic concepts of variable speed pumping and control.
• Understanding the causes of common operating problems.
• Understanding basic installation, maintenance, and operation principles.
• Determining typical application considerations.
• Basic understanding of vibration analysis.
• Understanding pump curves as a tool to troubleshoot pump performance issues.

Course Materials Included:

• Slide Decks for Each Domain Training
• On-Demand Training and Quizzes for each Domain Module

Continuing Education Credit(s):

Upon the successful completion of this On-Demand Training section you will receive a Certificate of Completion. 16 PDHs | 1.6 CEUs | 16 CONTACT HOURs

* Note 1.0 PDHs is equivalent to 0.10 CEUs or 1.0 Contact Hours

SKU: OD-PSC1-T

Interested in Pump System Certification (PSC) - Level 1?

This training is aligned with PSC- Level 1 Domains and Learning Objectives. If you are interested in certification, you can visit www.pumps.org/psc for full details on PSC - Level 1 to learn more. In short, PSC - Level 1 indicates that an individual understands the purpose, function, and operating characteristics of positive displacement and rotodynamic pumps and systems. Level 1 certified individuals should have the fundamental knowledge of basic pump industry calculations and tools, different liquid properties and be able to analyze their interactions with equipment and a system to make informed pump hydraulic selections. The candidate should be able to collaborate with professionals to identify equipment type, acceptable pump performance, installation and operational issues, and energy optimization opportunities.

This training specifically covers the knowledge domains included in the PSC - Level 1 Certification Examination as outlined in HI 41.8 Program Guideline for Pump System Certification. However, this training does not include PSC - Level 1 exam preparation exercises, which are available in a separate product, you can access HERE.  

Outline:

Overview for each domain

Domain 1: Introduction to Pumps 

• The Pump, Pump System and Major Components. 
• Pump Classifications.
• Rotodynamic Pump Types, Classifications, and Application Considerations.
• Positive Displacement Pump Types, Classifications, and Application Considerations. 
• Quiz for Each Module.

Domain 2: Pump Performance Curves and Power Consumption  

• Pump Performance Curves.
• Behind Pump Performance Curves: Understanding the Basics and Information Plotted.
• Power and Efficiency.
• Affinity Rules.
• Quiz for Each Module.

Domain 3: Pump Systems

• Pumps and Pumping Systems.  
• The System Curve and Operating Point.
• Fluid Properties Affecting Pump Performance. 
• Pressure and Head.
• Friction Losses.
• NPSH and Cavitation. 
• Factors that Affect the Pump AOR.
• Quiz for Each Module.

Domain 4: Rotodynamic Pump Designs and Types 

• Rotodynamic Pumps and Specific Speed. 
• Characteristics of Rotodynamic Pump Types.
• Common Rotodynamic Pump Components.
• Quiz for Each Module.

Domain 5: Positive Displacement Pump Designs and Types

• Positive Displacement Pump Types and Performance.
• Reciprocating Pumps.
• Rotary Pumps.
• Performance and Power.
• Application Considerations.
• Quiz for Each Module.

Domain 6: Drivers and Drives

• The Pump Nameplate and Static Sealing Methods.
• Compression Packing and Mechanical Seals.
• Bearings and Bushings.
• Couplings, Drive Shafts, and Gears.
• Quiz for Each Module.

Domain 7: Drivers and Drives 

• Pump Drivers.
• Electrical Parameters and Applicable Driver Standards.
• Motor Types, Enclosures, and Frame Sizes.
• Motor Starting Methods and Variable Frequency Drives (VFDs).
• Quiz for Each Module.

Domain 8: System Design Considerations

• System Design Standards and Major System Components. 
• Pump System Controls and Instrumentation. 
• Quiz for Each Module.

Domain 9: Varying and Pump Operating Point 

• The Operating Point. 
• Affinity Rules for Speed and Impeller Diameter Changes. 
• Control Methods to Vary the Pump Operating Point. 
• Impeller Trimming. 
• Pump Performance Curve Shapes.
• Parallel and Series Pumping.
• Quiz for Each Module.

Domain 10: Pump Selection & Specification 

• Pump Selection Process. 
• Quiz for Each Module.

Domain 11: Testing 

• Factory Performance Testing. 
• Additional Tests – NPSH, NPIP, and Hydrostatic. 
• Factory Performance Test Acceptance Grades. 
• Typical Factory Performance Test Arrangements. 
• Quiz for Each Module.

Domain 12: Pump Installation, Commissioning and Startup

• Site Drawings. 
• Pump Manufacturer’s IOM Manuals. 
• Basic Installation, Priming, and Start-up. 
• Quiz for Each Module.

Domain 13: Maintenance

• General Safety Considerations and Calibration of Instrumentation. 
• Basic Maintenance Practices. 
• Basic Pump Maintenance. 
• Quiz for Each Module.

Domain 14: Troubleshooting

• Troubleshooting Common Operating Problems.
• Quiz for Each Module.

Domain 15: Pump System Optimization and Analysis

• Life Cycle Cost (LCC).
• Pump System Optimization (PSO). 
• Quiz for Each Module.

Domain 16: Markets and Applications 

• Pump Industry Market Segments and Applications
• Quiz for Each Module.

Data Tool Engineering Data Library is a comprehensive guide for pump users, pump manufacturers and engineers in need of references for pump principles, calculations, and unit conversions. 

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